人工灌裝效率低、用工成本高,旺季招工難;定量精度不足,易出現漏灌、溢灌,造成物料(liào)損耗;缺乏全自動整線包裝生產線,生(shēng)產流程脫節,履約(yuē)能力不足;設備適配性(xìng)差(chà),無法兼顧不(bú)同粘度液體,清潔不便。選(xuǎn)對液體灌裝機生產廠家,搭配液體(tǐ)定量灌裝機及全(quán)自動整線,成為企業降本增效的關鍵。
設備介紹:
該設(shè)備采用微電腦PLC自動控製,人機界麵,全封閉、下潛式灌裝。計(jì)量(liàng)精度高(gāo),灌裝範圍大,結(jié)構(gòu)緊湊,運行平(píng)穩,適合於各種(zhǒng)規則形狀的容器灌(guàn)裝,液缸及(jí)其管道拆卸、清(qīng)洗,方便快捷。所有接觸(chù)物料的部件均采用優質不鏽鋼(gāng)製造,整機美觀大方,符合GMP標準要求。
工藝流程:
自動理瓶→殺菌(jun1)→灌裝→重選→金檢→上蓋旋蓋→鋁箔封口→自動貼標→開箱→裝箱→封箱打包(bāo)→機器人碼垛→入庫係(xì)統
適用範圍:
食品類(食用油、醬油、醋、果(guǒ)汁(zhī)、飲料(liào)、乳製品(pǐn)、醬料、蜂蜜);日化類(洗衣液(yè)、洗發水、沐浴露、洗(xǐ)手液、護膚品、消毒液);醫藥類(口服液、消毒液、醫用(yòng)試劑、中藥湯劑);化工類(潤滑油(yóu)、防凍液、油漆、塗料、化工(gōng)試劑(jì)、防(fáng)腐劑),可(kě)適配不同粘度、不同規格灌裝需求。
設備(bèi)參(cān)數:
設備(bèi)型號:MC-ZX-8T
頭(tóu)數:8
適用瓶型:圓桶: H 100-320,Φ100-180; 方(fāng)桶: L 100-200,W:40-80, H 150-300;桶(tǒng)口直徑(jìng): ≤30,≥30定製(zhì)
生產能力(瓶/小時):1L:2200; 5L:500
灌裝(zhuāng)範圍:1~5L:±0.5%
設備尺寸(mm):2000×1100×2200
電源:AC220V,50Hz 3kw
Manual filling efficiency is low, labor costs are high, and it is difficult to recruit workers during peak seasons; the metering accuracy is insufficient, leading to leakage or overflow, causing material loss; there is a lack of fully automated packaging production lines, resulting in a disjointed production process and insufficient fulfillment capability; the equipment's adaptability is poor, unable to accommodate liquids of different viscosities, and cleaning is inconvenient. Choosing the right liquid filling machine manufacturer, along with liquid quantitative filling machines and a fully automated production line, becomes the key to reducing costs and improving efficiency for enterprises.
Equipment Introduction:
This equipment adopts microcomputer PLC automatic control, human-machine interface, fully enclosed, and submerged filling. It has high metering accuracy, a wide filling range, compact structure, smooth operation, and is suitable for filling various shaped containers. The liquid cylinder and its pipeline are easy to disassemble and clean, fast and convenient. All parts in contact with the material are made of high-quality stainless steel. The entire machine is aesthetically pleasing and meets GMP standards.
Process Flow:
Automatic bottle sorting → Sterilization → Filling → Re-selection → Metal detection → Capping → Aluminum foil sealing → Automatic labeling → Unboxing → Boxing → Sealing and packaging → Robotic palletizing → Warehouse system
Application Range:
Food category (edible oil, soy sauce, vinegar, fruit juice, beverages, dairy products, sauces, honey); daily chemicals (laundry liquid, shampoo, body wash, hand wash, skincare products, disinfectants); pharmaceuticals (oral liquids, disinfectants, medical reagents, traditional Chinese medicine decoction); chemicals (lubricating oil, antifreeze, paint, coatings, chemical reagents, preservatives), suitable for different viscosities and various filling specifications.
Equipment Parameters:
Model: MC-ZX-8T
Filling heads: 8
Applicable bottle types: Round bottles: H 100-320, Φ100-180; Square bottles: L 100-200, W:40-80, H 150-300; Bottle mouth diameter: ≤30, ≥30 customizable
Production capacity (bottles/hour): 1L: 2200; 5L: 500
Filling range: 1-5L: ±0.5%
Equipment dimensions (mm): 2000×1100×2200
Power supply: AC220V, 50Hz 3kw


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